JN-HLJ1500/2000/2500 intelligent reinforced cage rolling welding machine

The JN-HLJ Reinforcement Cage Roll Welding Machine is a specialized automated equipment for manufacturing reinforced concrete cages. It integrates straightening, bending, and roll welding processes into a seamless system, achieving full mechanization and automation in cage production. This innovation reduces processing time and coordination errors across stages, significantly enhancing both quality and efficiency. The equipment delivers substantial economic and social benefits to construction teams. Featuring an independently developed intelligent welding manipulator, it operates 3-4 times more efficiently than manual cage binding while optimizing material usage. The system ensures uniform spacing, precise coiling of stirrups and main bars, robust cage construction, high concentricity, and standardized dimensions. Widely adopted in large-scale bridge, high-speed railway, and highway construction projects, it plays a vital role in cast-in-place pile engineering.

Technical parameter :

 product model JN-HLJ
Pile diameter (mm) 600-2000 Maximum rotation speed (r/min) 5
Reinforcement cage length (M) 2-12 (customizable) Reinforcement cage diameter error (mm) ±15
Maximum weight of steel cage (kg) 8000 Walking servo motor (kw) 4.5
Main diameter (mm) Φ6-32 Rolling cage servo motor (kw) 3
Plate diameter (mm) Φ6-12  control method Industrial PLC+ touch screen HMI
Wire spacing (mm) 50-500 Rated total power (kw) 20
Maximum moving speed of mobile turntable (m/min) 1300  outline dimension (M) 27~57*8*3.2

Equipment advantages:

  1. Automatic wire feeding mechanism, which can adjust the distance online with small error and high forming quality.
  2. Automatic welding, accurate soldering, reduce labor intensity.
  3. Variable frequency control of drag cage mechanism, high walking precision.
  4. Automatic cage support design, which can be raised and lowered automatically to support the steel cage and avoid bending deformation caused by the self-weight of the cage during welding.
  5. Automatic feeding device to speed up the feeding speed and improve efficiency.
  6. The flexible mold ring and cross rib installation design of the large market can be flexibly replaced according to different pile foundation specifications, which is economical and applicable.
  7. Flat roller straightening device, good straightening effect and long service life.
  8. Control system: PLC, touch screen, frequency converter, variable frequency motor.

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